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Toyota Production System: Beyond Large-Scale Production

Ohno explains how just-in-time, jidoka and disciplined waste elimination form a management system rather than an isolated toolbox.

Key takeaways

  1. Overproduction hides other losses
  2. Flow requires exposing problems rather than buffering them
  3. People must be able to stop and improve work

How to apply it in your business

  1. Map waiting and excess inventory in one line
  2. Install a visible escalation rule for abnormalities
  3. Review one recurring loss at the workplace every day

About the author

Taiichi Ohno was a Toyota production executive whose work helped establish the Toyota Production System.

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