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A Study of the Toyota Production System

A detailed engineering examination of the production techniques and economic logic behind the Toyota Production System.

Key takeaways

  1. Separate internal from external setup tasks
  2. Process design can prevent errors at source
  3. Small lots make problems visible

How to apply it in your business

  1. Time one setup and separate preparation from downtime
  2. Test one physical poka-yoke on a frequent defect
  3. Reduce batch size and measure lead-time impact

About the author

Shigeo Shingo was a Japanese industrial engineer known for rapid changeover and mistake-proofing methods.

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