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Creating Level Pull

Explains how to develop production leveling, pull and scheduling logic for variable demand.

Key takeaways

  1. Leveling protects stability
  2. Pull signals must be designed consciously
  3. Pitch makes scheduling visible

How to apply it in your business

  1. Classify volume and mix variation
  2. Pilot a heijunka board
  3. Measure schedule attainment and expedite frequency

About the author

Art Smalley worked at Toyota and teaches lean production control and leveling.

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