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Basic Stability
Lean Management

Basic Stability

A condition in which the 4Ms (manpower, machines, materials and methods) are sufficiently reliable for flow and pull improvements to work.

Examples

  1. 01Before introducing kanban on the machining line, the lean team checks basic stability: machine availability is only 72 % and material arrives late twice a week.
  2. 02Leaders walk the line daily to verify basic stability, looking at unplanned stops, missing operators, material shortages and unclear methods, the 4Ms.
  3. 03Once availability is above 90 % and the main material problems are fixed, basic stability is good enough to start one-piece flow, and the gains are held through standard work.

Related terms

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